How a fluid bed dryer (FBD) machine works
- Airflow introduction: The air handling unit cleans and heats the air before sending it into the drying chamber.
- Fluidisation: The hot air moves upward through a perforated plate at the bottom, lifting the wet material and making it behave like a fluid.
- Heat transfer: As the particles keep moving, hot air surrounds each one, allowing fast heat transfer and helping the moisture to evaporate.
- Moisture removal: The moist air is then released from the system, usually through filters that capture any fine particles.
- Drying endpoint: Drying continues until the material reaches the required moisture level, with sensors tracking temperature and air pressure throughout the process.
Benefits of fluidised bed dryer machine
The fluid bed dryer machine offers several advantages:
- Uniform drying: Ensures consistent moisture content across all particles.
- High efficiency: Accelerates the drying process, saving time and energy.
- Scalability: Suitable for both small-scale and large-scale operations.
- Versatility: Applicable to a wide range of materials across different industries.
If you’re looking to upgrade your business’s drying equipment, check your pre-approved business loan to see how you can streamline your financing process and get started quickly.
Fluid Bed Dryer (FBD) Machine Capacity
Model
|
Minimum Capacity
|
Maximum Capacity
|
FBD 5
|
2.5 kg
|
5 kg
|
FBD 10
|
5 kg
|
10 kg
|
FBD 20
|
10 kg
|
20 kg
|
FBD 30
|
15 kg
|
30 kg
|
FBD 60
|
40 kg
|
60 kg
|
FBD 120
|
60 kg
|
120 kg
|
FBD 150
|
75 kg
|
150 kg
|
FBD 200
|
100 kg
|
200 kg
|
FBD 250
|
125 kg
|
250 kg
|
FBD 300
|
150 kg
|
300 kg
|
FBD 500
|
250 kg
|
500 kg
|
Where are fluidised bed dryer machines used?
Fluidised bed dryers are utilised in various industries:
- Pharmaceuticals: For drying granules and powders in drug manufacturing.
- Food processing: To dry ingredients like spices, herbs, and dairy products.
- Chemicals: In the production of fertilizers, polymers, and other chemical products.
- Agrochemicals: For drying pesticides and herbicides.
Features of Fluid Bed Dryer Machine
Key features of the fluid bed dryer machine include:
- Stainless steel construction: Ensures durability and resistance to corrosion.
- Adjustable airflow and temperature: Allows for precise control over the drying process.
- Integrated filtration system: Removes dust and particles from the exhaust air.
- Compact design: Facilitates easy installation and maintenance.
Fluid Bed Dryer (FBD) Machine Applications
A fluidised bed dryer is widely used in various industries, such as:
- Pharmaceuticals: For drying wet granules and powders before making tablets or capsules, coating pellets and beads, and processing active pharmaceutical ingredients (APIs).
- Food and Agriculture: For drying food items like cereals, spices, and grains, as well as agricultural products including seeds, herbs, and animal feed.
- Chemicals and Minerals: For removing moisture from chemical powders, dyes, pigments, and fertiliser granules.
Buying Guide for Fluid Bed Dryer Machine
When purchasing a fluid bed dryer machine, consider the following factors:
- Capacity: Choose a machine that meets your production requirements.
- Material compatibility: Ensure the machine is suitable for the materials you intend to dry.
- Energy efficiency: Opt for models that offer energy-saving features.
- Maintenance: Select machines that are easy to clean and maintain.
For financing options, explore machinery loan finance, offering up to Rs. 80 lakh with flexible repayment terms.
Fluid Bed Dryer Machine Prices Based on Type
Fluid Bed Dryer Type
|
Approximate Price Range
|
Static / Batch Fluid Bed Dryer
|
Rs. 1.5 lakh to Rs. 1 crore+
|
Vibratory Fluid Bed Dryer
|
Rs. 2 lakh to Rs. 78 lakh+
|
Continuous Fluid Bed Dryer
|
Rs. 6.5 lakh to Rs. 1.8 crore+
|
Fluid Bed Granulator Cum Coater
|
Rs. 2.5 lakh to Rs. 55 lakh+
|
Fluid Bed Processor
|
Rs. 80,000 to Rs. 55 lakh+
|
Note: Prices may vary depending on features, manufacturer, and market conditions. The ranges above are approximate, based on recent market listings. For exact pricing, it is advisable to request a quote directly from the manufacturer.
Fluid Bed Dryer Machine Financing Options
Investing in a fluid bed dryer machine can be substantial. We offer industrial equipment finance with loan amounts up to Rs. 15 crore and tenures up to 120 months, making it easier for businesses to acquire the necessary equipment without straining their finances.
Conclusion
The fluid bed dryer machine is a valuable asset for industries requiring efficient and uniform drying solutions. By understanding its operation, benefits, and costs, businesses can make informed decisions. For financial assistance in acquiring this equipment, consider exploring a business loan.
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